Friday 23 December, 2011

Blogs are time consuming

It's true that blogs take up a lot of time. And that's why some of the graphic arts sites pay people to write blogs. I have considered this as well and it's not a bad idea but if we did implement this the price per entry would have to be something that corresponded with our economy -- with the price of things in India. Since blogs work across boundaries our Indian rates and Indian currency may be deemed a very small reward or even motivator for people from across the world to share their ideas.

Maybe we could get into some other kind of currency such as 'bitcoins' which I read about in a magazine a few months ago. Bitcoins are a kind of eCurrency and are being traded in United States and I suppose you could look it up on google and figure it out and even get rich. I do think that we Indians have a talent for this kind of stuff and we seem to have the time assets and mental assets to conjure value out of nothing. Even our companies have done well with carbon credits which are an environment currency that is tradable.

While the above comment has turned into a bit of an aside or tangential early morning contemplation, the real purpose of this blog is to inform and update the printing community about technology in general and standardisation in particular. There is a bit of news on this front.

Dr Rajendrakumar Anayath, Venkataramana Rotti and I have been talking to some of the faculty at RIT and one of the students there about a survey they want to do to asses the Indian printing industry's interest and knowledge in colour process printing standards and certification. We have decided to help this student Lekha Lokhande, in her project, which will also hopefully yield a serious and objective idea about where our leading printers are, and how they see the future in respect to colour print standardisation and certification.

The survey will take place largely in January 2012 and we should have results by March. I encourage the Indian technical experts to encourage the leaders of the print community to take part in this exercise. Taking part does not mean you agree or approve -- the survey questions I think have room to reflect your views even if your view is that standardisation is unnecessary or too expensive or simply a pipe dream.

On the other hand, for those of you who see the need for standardisation and certification this is a chance to revive your knowledge and to show your interest by taking this survey. We at IPP with our two magazines and with IppStar plan to revive the discussion with articles in the magazines and on our websites. By the way, I meet young second and third generation printers every week who seem to very excited by ideas that take the industry forward in a scientific and objective way. They are keen to build processes in the plants and to educate their human resources. And this is why I am optimistic about the colour standards movement and discussion that has been slow to take root in our printing industry.

As some of you know, we conducted the Monsoon Summits on the 12647-2 standard in Delhi, Mumbai and Chennai in July 2009 -- during the monsoon rains. Then we held a meeting during the Pamex exhibition in January 2010 when some of us decided that we had to build a technical advisory group so that we could begin talking to the Bureau of Indian Standards and this would allow us to participate in the TC130 group of the ISO which is working on the standard and developing it further.

The idea was 'to get inside the tent' instead of criticising the standard from outside. It took us a while and with the efforts of Parshav Jain and Venkataramana Rotti we were able to participate in the BIS meetings on the print industry. I confess that I went to very few meetings even after roping Tarun Chopra into attending some of them. Rajendranath Anayath also attended at least one meeting. Parshav went abroad to study further, but Tarun and Venkat have attended some of the BIS meetings. The attitude of the BIS is very friendly and emphathetic but the printing industry by and large apart from these individuals, has been too busy to take part. I am of course putting this more politely than I normally do.

In the meantime, Venkataramana Rotti has attended several of TC130 meetings which take place around the world. He has done this at his own cost without any financial support from anyone so now one Indian technical person takes part on behalf of all of us, in this important activity. I won't say anymore. In any case, now this standards survey is taking place driven by an Indian student at RIT and the RIT faculty. This could be a time to revive our standardisation movement. As a first step let's take part in the survey and then, let us keep our thinking caps on and take our industry forward not in the little steps and struggles that we are individually making and have to make every day, but also toward some collective action and goals. End of sermon and Merry Christmas.

Naresh Khanna editor@ippgroup.in







Wednesday 7 December, 2011

How can the Indian packaging industry be greener?

“Change management is always difficult, but industry has to lead, especially if there is no law that insists on change for the better.” – Vijay Gupta of Siegwerk India

Mostly, most of us do not think. We tend to repeat cliches and slogans that put us in a helpless situation in which we are always waiting for the other guy (or the government) to do something. Thus it was refreshing to talk to Vijay Gupta who admitted that industry has to lead on environment, health and safety issues. Well some of you might say Gupta or the ink company he leads has a ‘vested interest’ in talking about environment – that he wants to sell more expensive ink. Well you would be wrong.

First of all, many of you already happily buy his ink and indeed inks from the other excellent ink companies who have state of the art plants within India – DIC, Sakata, Huber-Micro, Flint, Toyo and others. All of these companies manufacture safer and more environment friendly inks than we generally buy in India. Unfortunately neither packaging buyers are insisting on greener and safer inks, nor is the government able to go into the entire gamut of complex technical, social and administrative issues which it needs to address to come up with a total cradle to grave packaging life-cycle program. The industry associations are also on the defensive about issues which are indefensible instead of coming up with a plan or a solution in which the end-users, the packaging converters, the suppliers of equipment and consumables and the government can apply their creativity and their extensive assets.

Secondly, come out of your denial of facts. Stop denying that what we do every day has intense environmental, health and safety implications. Packaging uses the overwhelming majority of paper, paperboard, plastics and films consumed in India. Fact – The Indian packaging industry will use more than 7.5 million tonnes of paper and paperboard and more than 5 million tonnes of plastics and films in the 2011-2012 financial year (Source: IppStar Indian Print Industry Survey 2011; www.ippstar.org). In comparison to the rest of the world this is not a huge amount in per capita terms. This is precisely why we could be one of the greenest packaging industries and countries in the world. But take a look at the garbage strewn everywhere; at the lack of separation of various waste materials; at the almost total absence of collection and waste recycling systems.

Thirdly, act now. Use sustainable materials as much as you can. Convince your customers to lightweight and to use materials that can be separated for recycling. When environment-friendly fountain solution concentrates and recycling systems are available in India why not use them? When process-less or low chemistry plates are available, why not use them? When low-chemistry processing and recycling systems are available why not use them? When low solvent inks are available in India why not use them? When solvent recovery systems are available why not use them? When sustainable forest sourced paper and paperboard is available why not offer to use these at least for customers who can be persuaded? And then no matter what materials you are using right from the oil for the lubrication of your machines to your film and plate chemistry to the water for dampening solutions – these are the wastes in your factory and it is your responsibility to reuse, recycle and reduce these – to treat and ultimately dispose these not in some drain or nala but responsibly. There is a lot you can do and are already doing. Speak out and send me an email about what you are doing at editor@ippgroup.in.

Naresh Khanna

Monday 5 December, 2011

The colour management movement in India needs to accelerate

Over the past few years IppStar has tried to focus the Indian print industry's attention on colour management and standardisation. As some of you recall we together with Satish Nayak and Gretag-Macbeth (which later became part of X-Rite) did the colour management certificate course in Delhi and Chennai for which the main faculty was Paul Lindstrom of Digital Dots.

Then in July 2009 we conducted the Monsoon Summits in Delhi, Mumbai and Chennai to discuss ISO 12647 colour process standardisation. Other organisations such as Kiran Priyagi's GATE and the Heidelberg Print Media Academy have also been doing work in this area. However, as of now I only of four organisations in India that have actually achieved 12647 certification. Of these two are in prepress including Color Dot and Hemanshu Desai's organisation in Mumbai. The other two that I know of are in packaging -- Janus in Baddi and Sai Packaging in Bengaluru. I do know of one more ogranisation which is trying but met ran into some temporary technical challenges.

One achievement of sorts is that the Indians are finally at least taking part in the TC130 meetings. First a few of us got involved with the Brueau of Indian Standards because that is essential if we want to attend international meetings such as the TC130. Although I confess that I have missed all of the recent BIS meetings but the most persistent of all us has been Venkat who is now with HT-Burda. He has at considerable cost taken part in the BIS meetings and has also attended several of the TC130 meeting abroad.

Thus one could say the movement for colour standardisation is slow, sporadic and still dependent on extreme efforts by a few individuals. Our group including IppStar is planning to help RIT to do a survey soon on the colour standardisation issue. So, friends, let's see if we can get this going.